Cogent One-Stop Logistics Hub, one of Singapore’s largest integrated logistics facilities, has redefined innovation with the world’s first rooftop container depot. This groundbreaking project, situated 110 meters above the industrial zones of Jurong and Tuas, addresses the challenges of land scarcity and high operating costs in Singapore. At the heart of this engineering marvel lies a trusted partner—Konecranes, whose state-of-the-art crane solutions have enabled the facility to operate seamlessly and efficiently.

Rising Above the Challenges with Innovation

In major transshipment hubs like Singapore, the demand for empty container storage facilities is immense. Traditionally, container depots are located at ports or near railways, but Cogent Logistics took a bold step to optimize land use and operations by constructing a sky depot atop its logistics hub. The integration of transportation, warehousing, and container depot services within a single facility has streamlined processes and significantly cut operational costs.

However, building a rooftop depot brought unique challenges, especially in acquiring the right lifting technology to meet the depot’s specific requirements. This is where Konecranes stepped in, offering customized crane solutions designed to operate effectively in tight spaces and at great heights.

Custom Crane Solutions for Cogent’s Unique Needs

To enable smooth and efficient operations at the rooftop container depot, electric overhead traveling (EOT) cranes were customized for Cogent. These cranes feature cutting-edge technologies, including:

• 15-high container stacking capacity, suitable for empty containers.
• Target positioning systems for precise and efficient container handling.
• Anti-sway technology to ensure safe operations in tight spaces.
• Energy-saving regenerative drives for sustainability.

“Although many features of our cranes mirror those used at ports, our depot’s requirements for lower-tonnage containers and higher handling heights demanded significant customization,” says Jian Yong Lee, Spokesperson at Cogent Container Depot. “Konecranes’ innovative approach and tailored solutions were instrumental in meeting our operational needs.”

Accelerating Logistics with Smarter Systems

By integrating a warehouse and container depot in one location, Cogent One-Stop Logistics Hub has accelerated the transport cycle. Containers can now be moved from the rooftop depot to the warehouse in minutes, eliminating the need for additional trips. This streamlined process reduces waiting times, enhances efficiency, and delivers cost savings to Cogent’s shipping clients.

Konecranes’ advanced TRUCONNECT Remote Monitoring system further enhances the facility’s efficiency. By collecting real-time data on crane operations—such as motor starts, running times, and safety events—TRUCONNECT helps predict maintenance needs, reducing downtime and ensuring seamless operations.

“TRUCONNECT has given us valuable insights into equipment performance and utilization, enabling better planning and monitoring,” Lee explains.

Pioneering Logistics with Konecranes

This collaboration marks a milestone in logistics innovation. Cogent One-Stop Logistics Hub is the first facility worldwide to implement 15-high container stacking using EOT cranes, showcasing Konecranes’ ability to deliver tailored, reliable, and advanced lifting solutions.

“Konecranes isn’t just a supplier; they’re a technology partner who helped us overcome operational challenges and achieve a first-of-its-kind solution,” Lee adds.

Why Konecranes?

Konecranes’ expertise in providing customized crane solutions for complex environments makes them the go-to partner for businesses seeking to optimize their lifting operations. From heavy-duty cranes to smart monitoring systems, Konecranes empowers businesses to overcome challenges and achieve new levels of efficiency.